Compressed air is one of the most commonly used utilities in any industry. It is also one of the costliest utility owing to the overall system efficiency. It is hence imperative to measure the various parameters of the system. In this episode of my podcast , I am talking about the 5 instruments used in the compressed air system that provide valuable information about the system parameters. The data captured can be used effectively for containing the compressed air costs whilst maintaining the compressed air quality.

Compressed air is used widely in industries for varied applications. The compressor is the key component of the compressed air system. It plays an important role in the effectiveness of manufacturing processes.However when it boils down to carve out a space for the compressor, the aspect just gets unnoticed.In this episode, I am talking about the compressor room and the allied aspects.

Welcome to this episode where I dive into a compelling conversation with Ron Marshall, delving into the world of compressed air systems assessment. We explore the multifaceted aspects of compressed air assessment, covering considerations of air quality and the associated costs. Discover how organizations can strategically leverage these assessments to identify areas for improvement, optimize energy consumption, cut operational costs, and enhance the overall sustainability of their operations.Our discussion unveils the proactive approach involved in ensuring that compressed air systems operate at peak efficiency, in harmony with environmental and energy conservation goals. Beyond these benefits, we examine how a compressed air assessment becomes a valuable tool for organizations, addressing concerns related to the impact of compressed air on product quality.Joining me for this insightful dialogue is Ron Marshall, a certified engineering technologist. Ron holds certifications as an Energy Manager, Demand-Side Management professional, and Measurement and Verification professional through the Association of Energy Engineers. As a DOE AIRMASTER+ specialist with extensive experience in compressed air systems, Ron's passion for the subject shines through in his commitment to sharing knowledge through various training programs and articles featured in technical magazines. Tune in for a deep dive into the world of compressed air assessment and its far-reaching implications.

Compressed air is one of the commonly used utilities in Industry.Many times it is used for applications just because it is available instantly. End users tend to forget that is one of the costliest utilities and should be used with care.The rational is lost many times when we use compressed air.In this episode, I touch upon these points which warrant reflection and care when we use compressed air.

Compressed air system isn’t complete without the piping . Piping is the key component of the compressed air distribution system.It plays the role of carrying compressed air from the generation side to the point of use.Despite this important role , it doesn’t get the attention and decisions are taken hastily which have a lasting impact on the purse and the energy efficiency.In this episode, I am talking about the piping system and sharing a few points for reflection.

Compressed air is widely used in industry and is considered as the fourth utility.Despite its wide usage , the fact that it is also a costly utility goes unnoticed.The air leaking into the plant is nothing but money blowing in the air.Since it invisible drain and often unheard in the noisy environment, the money loss doesn’t bother to the end user. While companies are gearing up for scope emissions reduction and cost reduction projects , this low hanging fruit misses their attention.In this episode, I am sharing ways for leak detection that could be easily adopted for leak detection and subsequent plugging.

Compressed air is used for a variety of applications. The air quality varies with the application. Air quality entails dryness and the purity of compressed air. Dryness is related to moisture content in air .Applications like painting , powder conveying , food cannot tolerate moisture. Hence , it is essential to eliminate moisture by use of appropriate driers . The degree of dryness or measure of dryness is indicated by dew point . Dew point is the key indicator but it’s not the only one that completes the specifications. In this episode I talk about the parameters for section of driers and the different types of dryers available.

Compressed air purity is an assumption until one faced issues in the application/ end use. Contaminants in compressed air can cause harm to the equipment using compressed air and the manufacturing processes. Care has to be taken from the generation stage until the point of use.This issue is addressed by use of right type of filters . Filtration is crucial and appropriate filter will help in harnessing this costly utility.In this episode I am touching upon the filtration aspect detailing on the need , types of filters available and it’s impact on energy efficiency of the compressed air system.

Compressed air finds extensive use across various applications, and the specific requirements for air quality can vary depending on the intended use. To ensure that the air meets the necessary standards, air treatment processes come into play. Among the key factors determining air quality is its dryness. Proper air treatment measures are employed to achieve the desired level of dryness, thereby delivering air of the appropriate quality for the given application.In this episode, I am touching upon the aspect of air treatment.

Compressed air system comprises many components. Appropriate selection of each component is vital for system efficiency.One such component is the air receiver. The receiver is installed on the downstream of the compressor. Though the term receiver is commonly used , it’s a storage tank that receives compressed air from the compressor and pushes it downstream into the network.From an energy efficiency standpoint, the right sizing of the receiver and location is quite important. The process parameters are also influenced by the sizing and location. Yet , there are instances of ignorance resulting in loss to the organisation. However, this goes unnoticed.In this episode , I am talking about the air receiver and it’s important role in maintaining compressed air system efficiency.

Compressed air is used in variety of applications. One such application is a dust collector. It is a pollution control equipment used to trap dust and compressed air is used in the flushing system. Compressed air leakages impact the flushing efficiency.In this episode , I am talking about the impact of compressed air leakage on the performance of dust collector. The leaks not only result in monetary losses but also have an impact on the process , various components.

Pressure drop is one of the concerns that haunts the compressed air system users . It gives rise to many issues and at times it results in heavy investment in terms of system up-gradation.Pressure drop is a term used to characterise reduction in air pressure from the compressor discharge to the point of use.What causes pressure drop ?Is it possible to address this issue ?What are the remedies for this issue ?Is there any industry standard for the pressure drop ?Will the system user save money while addressing the problem?In this podcast , I will address these questions so that you can improve efficiency of your compressed air system.

A well maintained facility creates a good impression. It is not only limited to hotels or restaurants but equally important for industry. Apart from the impression , it also helps in savings costs and employees retention & recruitment. In this episode , I am sharing my views on facilities assessment and its importance.

Today all companies are revving up to achieve the carbon neutrality targets . They are drafting plans to reduce the carbon footprint amidst the challenge to supply volumes .One of the key stakeholders in this endeavour is the Plant Manager.In this series , “ Meet the Plant Manager” , I am talking to plant managers to understand their perspective. Today I have on my podcast Uday Belhekar. Uday is the plant head of Hella India Automotive. He has diverse experience in industry , and more importantly he is passionate about energy conservation.So, let’s hear from Uday …

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Compressed air leakage reduction is one of the first things we can do to reduce the compressed air system leakage costs . Identification of leakages requires patience and perseverance along with a proper plan to tackle the problem.A well defined process helps in yielding fruitful results.Technological development have provided us with good equipment that can cut down the efforts and time to identify compressed air leakage. In this episode , I am sharing the methodology to identify compressed air leakage from my experience. Do share your feedback with me on shrinivastpatil@gmail.com, connect with me on LinkedIn and to engage further...

Compressed air is one of the important utilities that is invariably used in all the industries irrespective of their size. One of the concerns is that there is gross ignorance related to this utility.In this episode, I am sharing my experience with an SME owner.This story is related to an assessment that depicts the mindset change of the business owner after understanding the impact of compressed air leakage. The understanding or perception about the subject is same throughout and increasing awareness is the only solution.Do share your feedback with me on shrinivastpatil@gmail.com, connect with me on LinkedIn and to engage further...

Companies are drafting their carbon footprint reduction roadmaps after mapping the scope emissions. One of the projects that top the list is transitioning to renewable energy source. While this initiative gives an immediate respite in the carbon footprint, the haste needs to be contained. The hierarchy of needs should start with energy efficiency assessment. This will provide a rightfully sustainable solution .In this episode, I share my views on this hierarchy of carbon neutrality measures. Do share your feedback with me on shrinivastpatil@gmail.com, connect with me on LinkedIn and to engage further...

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Batteries are being used in all households.  There has been a considerable increase in the usage of batteries . The number of applications has increased not only in industries but in domestic applications as well. The electric vehicles is ushering a new application that will mark a revolutionary increase in the battery usage. EVs are considered green vehicles as there will be zero emissions due to their operations. Since batteries will be replacing internal combustion engines and they become the powerhouse of the vehicles , it is interesting to understand the process from an energy efficiency perspective. In this episode, I talk to Mr. Ramesh Natrajan to understand his perspective as a battery expert.Do share your feedback with me on shrinivastpatil@gmail.com, connect with me on LinkedIn and to engage further...